For VW, supplier hurdle in cost cuts

Employees work on the assembly line inside the Volkswagen factory in Wolfsburg, Germany, in May.
Employees work on the assembly line inside the Volkswagen factory in Wolfsburg, Germany, in May.

Volkswagen's agreement with a recalcitrant supplier shows the limits of the automaker's push to reduce spending in the wake of record fines over the emissions-cheating scandal.

To end the standoff that crippled the automaker's Passat and Golf production, VW agreed to compensate Bosnian parts maker Prevent Group for a canceled contract and continue cooperation for another six years, people familiar with the matter said.

The deal highlights the lack of wiggle room the automaker has to pull itself out of the crisis as VW faces resistance on two key fronts to an effort to reduce annual spending by $1.13 billion at the struggling namesake brand. Parts-makers argue that the squeeze puts their livelihood in jeopardy, and labor leaders say VW can't make employees bear the brunt of the crisis.

"The issue with the supplier is only a preview of what is to come," said Stefan Bratzel, director of the Center of Automotive Management at the University of Applied Sciences in Bergisch Gladbach, Germany. "A special case, certainly. But they will need to deal with their suppliers. The challenge will be to come to agreements with suppliers on ways to save costs."

The German carmaker needs to lower spending to free up money to invest in electric cars and self-driving technology that will be important to rebuilding its image in the wake of the diesel-emissions cheating, as well as pay for a $15.3 billion settlement in the U.S. and potential future fines. Prevent Group argues that Volkswagen is simply seeking to pass on those costs to suppliers.

The amount VW will pay Prevent Group is well below initial demands for about $56.4 million to cover factory alterations made in preparation for a $564 million order that VW canceled, said the people, who asked not to be identified because the two sides agreed not to talk publicly about the deal. Sueddeutsche Zeitung reported that the figure is $14.7 million.

Still, that doesn't factor in lost production over six days and the cost of the shutdown itself, as well as the bad publicity. As part of the deal, both sides agreed to drop any ongoing legal claims linked to the standoff, the people said. Spokesmen for both sides declined to comment on the agreement.

"Prevent must have been at some sort of tipping point for them to act like this," said Marc Staudenmayer, senior partner at Munich-based consulting firm Advancy GmbH. "With this, they've thrown up an obstacle to their future as a supplier with all leading auto manufacturers."

It's easy to see why playing hardball with suppliers is an attractive option. Lowering purchasing costs at the Volkswagen group just 1 percent would boost profit by about $1.7 billion, said Ferdinand Dudenhoeffer, director of the Center for Automotive Research at the University of Duisburg-Essen. That, however, may prove difficult as decades of thinning margins reshape the supplier industry, with consolidation suddenly giving some formerly small deliverers more bargaining power, Dudenhoeffer said.

"The supposed dwarfs can bring the Gullivers of the auto industry into distress," he said. "It's time for carmakers to recognize the new rules of the game."

Prevent Group is a case in point. The Bosnian company bought GS Automobilguss, one of the parts makers that stopped shipping to VW during the spat, from its German family owners last year. That turned a trusted transmissions-component producer that had supplied VW for decades into a strategic asset in a much more aggressive conglomerate. By stopping deliveries from Automobilguss, Prevent Group was able to use that as a bargaining chip in the original dispute with another of the company's units making less critical seat parts.

Winning concessions from suppliers will be a central concern for VW as it tries to absorb costs linked to the scandal, which Frank Schwope, a Hanover-based analyst at NordLB, estimates may reach as much as $39.5 billion.

VW is also likely to meet stiff resistance from labor leaders and its home state of Lower Saxony to any suggestions of job reductions. The works council holds 10 seats on the automaker's supervisory board and Lower Saxony has two posts, giving them a majority whenever they team up. The German state owns 20 percent of the automaker's voting shares.

Prevent Group's tactics "must not be allowed to become common practice" in industrial disputes, as "it would cause considerable economic damage," Lower Saxony Prime Minister Stephan Weil said recently in an interview on German public broadcaster ARD. "When there's a disagreement, under our rule of law, we have sufficient means for clarifying things in court, in front of a judge. That wasn't utilized in this case."

Bernd Osterloh, Volkswagen's works council chief and a supervisory board member, has repeatedly said he won't allow executives to solve the crisis on the backs of employees.

"Job security is and remains a precondition for the commitment of the workers," Osterloh said in a newsletter this year to workers.

Given the tough climate, some outsiders say the automaker's efforts to push through cost reductions should be applauded, even when they don't succeed entirely.

VW is "trying to be much more efficient," said Kristina Church, a London-based analyst with Barclays. "They are doing a lot behind the scenes to improve the financial performance of the different divisions, but most notably the VW brand, and turn things around since the diesel crisis."

SundayMonday Business on 08/28/2016

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