Builder still working on world's spans

PITTSBURGH -- Few companies doing work with 21st-century infrastructure have as deep a history in the 20th -- and even 19th -- century as American Bridge Co.

When the company was formed as part of U.S. Steel in 1900 by financier J.P. Morgan through the merger of 28 other companies, 90 percent of the country's public and commercial bridge construction was controlled by American Bridge, a staggering figure that no company comes even close to approaching now.

Over the next century, it was part of the construction of some of the most iconic buildings and bridges in the world -- from the Chrysler Building in New York to the San Francisco Bay Bridge and most of the bridges in downtown Pittsburgh.

Despite that history, not that long ago it was uncertain if American Bridge would make it to the 21st century.

Following the closure of its fabrication plant in Ambridge (a Pittsburgh-area town named after the company) in 1984 and its spinoff from U.S. Steel in 1987, American Bridge floundered for much of the next decade. It earned as little as $32 million in annual revenue in 1994, and bankruptcy was a possibility, before beginning its long road back to relevance and increased revenue.

Michael Cegelis joined the company near that low point in 1995, helping set up its then-new Florida office.

He saw the company struggling from the inside, even as he knew well its history of success.

"My dad was an engineer for U.S. Steel and was frequently on loan to American Bridge," said Cegelis, 60, now the company's senior vice president of marketing and development. "So I kind of grew up knowing the company.

"It's not the same footprint of the large number of workers we used to have, but it's the same business," he said. "And I think this is the story of Pittsburgh."

"Pittsburgh's economy has moved from a larger manufacturing base with thousands of shop floor workers to technology based," said Cegelis. "That's sad for places like McKeesport and Ambridge, but for a new generation that is ever more educated, there's a vibrant future.

"And we're thriving. There's a demand for what we do."

From that low of just $32 million in revenue in 1994, American Bridge hit a peak of $601.3 million in 2013, according to the Engineering News-Record, a national news magazine covering the construction industry.

Revenue dipped a bit to $466.4 million in 2015. But company Chief Executive Officer Paul Boechler, who began his job last June after working for 30 years in the oil and gas construction business, said the immediate future looks bright for this new leaner version of American Bridge.

"The last few years we've worked really hard at re-establishing ourselves to be more agile in the type of project we do today," he said.

Being "agile" means instead of just showing up to build the part of the project the company bid on -- say, construction of the bridge towers -- now many governments want bidders to take care of almost everything, from supporting the project to working with the customer and talking to residents, in addition to building the project and managing all of what used to be separate parts.

Not that American Bridge is doing all that work itself with its 500 employees or 1,000 skilled laborers in the field.

It functions more as a general contractor now, bidding on projects with partners who each handle a piece of a project, and then find steel-makers and steel fabricators who bid to provide the raw products needed for construction.

Bid partners also rely on American Bridge for the logistics of overseeing not only the engineering, but also ensuring that important aspects of a project get done. That might mean making sure that construction equipment is properly maintained or that all the necessary pieces are delivered on time.

On top of that, some state or local governments -- the majority of American Bridge's projects are bid out by governments -- now ask bidders to include 20 or 30 years of maintenance in their bids, a change in construction that is not unlike the concept of "bundling" payments to health care providers for patient care.

"Fifteen years ago, you'd bid on the part of the project you wanted and build that," Boechler said. "But that's not how it works anymore. They want you to design-build."

He sees revenue rising over the next several years based on the number and location of projects that are being bid out now.

"There is a lot of good work in our regions to bid on," he said. "There are some really good rehabilitation projects to bid on, some new bridges."

Business on 05/12/2017

Upcoming Events