Cheaper solar production in works

Technological advances lead to larger panels, reduce cost of electricity

Photovoltaic modules stand at a solar power plant co-owned by Longi Green Energy Technology and China Three Gorges in Tongchuan, China, in July 2020.
(Bloomberg (WPNS)/Qilai Shen)
Photovoltaic modules stand at a solar power plant co-owned by Longi Green Energy Technology and China Three Gorges in Tongchuan, China, in July 2020. (Bloomberg (WPNS)/Qilai Shen)

The solar industry has spent decades slashing the cost of generating electricity direct from the sun. Now it's focusing on making panels even more powerful.

With savings in equipment manufacturing hitting a plateau, and more recently pressured by rising prices of raw materials, producers are stepping up work on advances in technology -- building better components and employing increasingly sophisticated designs to generate more electricity from the same-sized solar farms.

"The first 20 years in the 21st century saw huge reductions in module prices, but the speed of the reduction started to level off noticeably in the past two years," said Xiaojing Sun, global solar research leader at Wood Mackenzie. "Fortunately, new technologies will create further cost-of-electricity reductions."

A push for more powerful solar equipment underscores how further cost reductions remain essential to advance the shift away from fossil fuels. While grid-sized solar farms are now typically cheaper than even the most advanced coal or gas-fired plants, additional savings will be required to pair clean energy sources with the expensive storage technology that's needed for around-the-clock carbon-free power.

Bigger factories, the use of automation and more efficient production methods have delivered economies of scale, lower labor costs and less material waste for the solar sector. The average cost of a solar panel dropped by 90% from 2010 to 2020.

Boosting power generation per panel means developers can deliver the same amount of electricity from a smaller-sized operation. That's potentially crucial as costs of land, construction, engineering and other equipment haven't fallen in the same way as panel prices.

It can even make sense to pay a premium for more advanced technology. "We're seeing people willing to pay a higher price for a higher wattage module that lets them produce more power and make more money off their land," said Jenny Chase, lead solar researcher at BloombergNEF.

Higher-powered systems are already arriving. Through much of the past decade, most solar panels produced a maximum of about 400 watts of electricity. In early 2020, companies began selling 500-watt panels, and in June, China-based Risen Energy introduced a 700-watt model.

"More powerful and highly efficient modules will reduce costs throughout the solar project value chain, supporting our outlook for significant sector growth over the next decade," Fitch Solutions analysts said in a research note last month.

While many current developments involve tweaks to existing technologies, perovskite promises a genuine breakthrough. Thinner and more transparent than polysilicon, the material that's traditionally used, perovskite could eventually be layered on top of existing solar panels to boost efficiency, or be integrated with glass to make building windows that also generate power.

"We will be able to take solar power to the next level," said Kim Dohyung, principal researcher on a perovskite project team at Korea Electric Power , one of several companies experimenting with the material. "Ultimately, this new technology will enable us to make a huge contribution in lowering greenhouse gas emissions."

Adoption of perovskite has previously been challenged by costs and technical issues that prevented commercial-scale production. There are now signs that's changing: Wuxi UtmoLight Technology in May announced plans to start a pilot line by October with mass production beginning in 2023.

Information for this article was contributed by Heesu Lee of Bloomberg News (WPNS).

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